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The 12 volt Side of Life Part 2OK, now that you know all about batteries and charging, lets put some of that stored energy to use. There are a lot of things that you can do to make your RV home more comfortable and energy efficient. There are even a few projects illustrated to spur your creative urges.
One of the most useful items that you can add to your RV is an inverter. Inverters make 110 volt AC power from your 12 volt battery system. This will allow you to operate many of your appliances and accessories that require AC power without the noise and cost of operating a generator. Inverters range from simple portable units that plug into your cigarette lighter to larger, hard wired units that are permanently installed. AC wattage ratings are available from 100 watts up to 4000 watts or more. About the only thing that you won't be able to operate with a suitably sized inverter is your air conditioner... the huge size of the battery bank required makes it impractical. Most other appliances are fair game. Picking the right inverter isn't difficult. You need to decide just what it is that you wish to accomplish and how much battery capacity you have available. Sizing. Let's start by determining what
it is that you want to
operate. Here's a table listing some of the more common appliances and
their wattage requirements.
It's obvious that your microwave requires quite a lot of power. Most ovens will draw 650 - 1000 watts. Starting surges can be as high as 1500 watts. If you want to be able to use your microwave with your inverter, your inverter should be capable of producing at least 1000 watts and be rated for a 1500 watt surge. If you want to be able to use resistance heated appliances, like a toaster oven or electric coffee maker, be sure that the inverter you choose has a high enough rating. Most of these appliances will require 1200 to 1500 watts. They don't have a starting surge, like motors or microwaves, but are hungry for watts. When in doubt, consult the owners manual for the appliance or check the ratings plate for wattage requirements. Now is a good time to discuss just what these wattage
numbers really
mean in terms of 12 volt battery power. First, we need to do a little
math...
Hey, wait... come back here! I promise that it will be simple and won't
require you to buy a scientific calculator to figure it out! What we
need
to do first is figure out how many DC amps the inverter will draw when
it's making that AC power for your appliances. Put simply, for every
100
watts of AC power that your inverter is producing, it needs to draw
about
10 amps from your 12 volt battery system. For inverters rated at 90%
efficiency,
the number is closer to 9.25 amps per 100 watts, but for ease of
calculation,
just assume that 10 amps DC per 100 watts AC... it's easier to figure
that
way and errs on the side of safety. For those of you who just MUST have
the math, here it is: Watts =
Volts x Amps, so
Amps
= Watts / Volts. For an inverter, operating at 90%
efficiency, the
conversion can be represented thus: AC watts / 12 volts X
1.11
= DC amps
Still with me? Good! Using the chart on wattage requirements
and adding
our new-found knowledge of amp hours, lets take a shot at how many amp
hours of battery bank we need to supply us for a standard days use.
You begin to see that putting in a larger inverter to run bigger loads will require you to have an appropriately sized battery bank and an adequate method for recharging it! You can't hook a 2000 watt inverter to a single battery and cook the Thanksgiving turkey in the microwave! You should get a feel for your intended inverter usage and take into account the size of your battery bank before selecting an inverter. In my personal case, I chose a 750 watt inverter to go with my 2 battery bank. I didn't have room or weight capacity for more batteries, so I went with a smaller inverter. It runs all my electronics, charges power tools, runs kitchen tools, but won't support my microwave or toaster oven. It was a good compromise for my situation. It was also a lot cheaper, as my inverter was about $500, compared to the $900+ that I would have paid out for a 1500 watt unit. And that brings us to the next topic: Hybrid Systems. Often, it is more cost effective to purchase a smaller inverter to run the small appliances that you have and use a generator to power the more watt-hungry larger appliances, like the microwave and coffee maker. This will give you quiet power for most uses and minimize the wear and tear on your generator. If you can't manage a full sized battery bank and large inverter, this hybrid approach may work better for you. It is the approach that I chose to use, and it works well for me. Inverter types There are 3 main
types of inverters. Square
Wave, Modified Sine Wave and True Sine Wave. Let's look at the
differences:
Battery Charging. Many of the better inverters designed for RV use are also high quality battery chargers. This is an excellent option, as it allows you to get rid of that old, inefficient converter and enjoy faster, safer 3 stage charging. Most of the major inverter manufacturers offer this either as standard equipment or as an add-on accessory on their inverters. These chargers typically can deliver from 25 to 150 amps of charge current and run very well with generator power, allowing you to quickly recharge your batteries while out in the boonies. These 3 stage chargers will also not boil the water out of your batteries. Instead, they will bring them to full charge and then taper back to a true float charge... these units can safely be left plugged in continuously, unlike the standard converter found in most RVs. Costs. You can expect to pay about $50 to $100 for a small portable MSW unit. RV designed units start at about $500 for a 750 watt w/charger and go all the way up to units rated at more than 3000 watts and costing several thousand dollars. Price increases with wattage ratings and capabilities. The best thing I can suggest is to do some research. Check the links listed below for inverter manufacturers and remember to size the inverter based on your real needs. Project: Installing
an inverter. I'm going to take you through the
inverter installation
that I did for my RV. Your needs and situation will be different, but
this
should give you some ideas. A word
of Caution: Always
follow the inverter
manufacturer's installation guidelines, paying close attention to
proper
wire sizing. Installing an inverter requires understanding of safe
electrical
practices and electrical safety code. If you don't have the necessary
skills,
get a qualified electrician to do the wiring. Don't
take chances
with safety!
![]() ![]() . .
.![]() ![]() For even more detailed information on inverters, go see Phred
Tinseth's Inverter Poop Sheet on the subject. Phred
will give you
a lot of great (somewhat opinionated) information on the whole process
of choosing an inverter. Well worth your time if you're thinking of
installing
one! Also, stop by and read some of his other Poop
Sheets... Phred is a fine source of information and
he has many
articles on a variety of RV related topics. A very useful resource for
all you Rvers out there!
A big advantage for those of us who spend some time away from hookups is the addition of one or more solar panels to the roofs of our rigs. Solar panels will provide power to charge your batteries whenever you have sunlight. This can extend a dry camping period almost indefinitely and solar is quiet and non-polluting. Even a single panel will help a lot. I have a single 55 watt panel, and it provides almost 6 amps of charge current when in direct sunlight. That doesn't sound like much, but multiply that 6 amps by 10 hours and you're doing some serious battery charging! Several solar panels, a good sized battery bank and an inverter will provide you with many of the luxuries of hookups and will be silent and reliable. The only drawback to solar is it's cost. A single 50 or 60 watt panel can cost you as much as $400 and larger panels are really pricey... still, it's an attractive option for those who like to spend a lot of time drycamping. A solar system consists of one or more solar panels connected through a charge controller to your RV 12 volt system. Sunlight striking the panels generates power and the charge controller monitors the battery voltage to prevent overcharging. These systems are extremely reliable and maintenance free. Sizing. The number and size of solar panels may be determined more by your pocket book than any other factor. For all it's advantages, solar remains very expensive. It is definitely worthwhile to have at least a single panel, at least 30 or 40 watts, just to keep your batteries up in storage. A single 50 or 60 watt panel will, in the summer, provide you with as much as 60 or 70 amp hours of charge per day. For those who want to be truly hookup independent, a number of larger panels coupled to a larger battery bank will provide you with plenty of power, even when you have an occasional cloudy day. Cloudy days are the bane of solar charging! Even a high thin cloud layer will cut your charge current by 50% or more, and you'll only get 10-20% of rated power on an overcast day. This is when more panels will help. Most authorities agree that if you calculate your daily average energy usage and then provide enough solar capacity to exceed your daily use by 25%, you'll be all set. Let's think about that a little... If you take that daily usage table that I did for the inverter section and add the calculated additional 12 volt appliance and lighting use, we can come up with a figure to work with... see below
Looks like we'll need to replace about 140 amp hours (AH) of
usage every
day. If we figure that a 60-75 watt panel can produce 60 to 70 AH per
day
under perfect conditions, then it's reasonable to assume that the same
panel will produce an average of about 35 AH per day, due to adverse
weather
conditions, time of year and other factors. Some days are sunny, some
are
cloudy..... For planning purposes, we can figure on that average
output,
per panel, of about 35 AH a day. Looks like we'll
need at least
4 panels up there, and probably would be better off with five panels.
There
is always some loss of efficiency when recharging a lead acid battery
and
a couple of cloudy days will really hurt your overall charge
capability!
Looks like we will either have to conserve power a bit better, or do
some
serious investing in solar panels. The truth is, the above example is a
bit on the energy extravagant side, but illustrates that it's easier to
use power than it is to replace it! My own small system, consisting of
a single 55 watt panel, provides adequate power to keep me in business
for a week, provided that I am conservative and don't have cloudy
weather.
If it's cloudy, or I have poor exposure to the sun, I have to run the
generator
for a couple of hours every few days to charge the batteries.
Hybrid Systems. Again, sometimes the best answer is a compromise... a small solar system to save $$ on panels and a small generator to take up the slack when needed can be the most cost effective way to go. I have an Onan Microlite 2800 Watt genset... it'll just barely run 1 roof A/C unit, or anything else in the rig and uses very little gas. In the summer, with good exposure, I can go a week easily without hookups, using the genset only rarely. It's an approach that you should consider.... Mounting. If you're going to put solar panels on your RV roof, you will be faced with several problems... the mountings must support the panels safely and must hold them on the roof in the face of 70 MPH + winds. It is also preferred that the mounts don't cause your roof to leak! There are several types of panel mounts that have been designed with RV use in mind. Use them! If you do design your own mounts, make sure that they are capable of keeping your panels attached securely to your RV. Some of the available mounting systems provide for tilting the panels in one direction to allow you to maximize output by facing them directly at the sun. Since they only tilt on one axis, you will have to orient your rig to take advantage of this... not always possible. One school of thought is to mount the panels flat on the roof and simply use more panels to make up for the lack of efficiency. I chose to design my own mount for my one panel, using a full length hinge along one side of the panel and a standard crank up TV antenna assembly to provide for tilting the panel. I can crank up the panel from inside the rig to the best available angle and lower it flat to the roof for travel. This arrangement has worked well for me, and the panel is still up there after more than 50,000 miles. The panel is mounted to take advantage of the 5ver's roof line and gives me a wide range of tilt angles. .
.
Wiring. Now that your panels are on the roof, it is necessary to get all those electrons from the panel to the battery. Best suggestion is to use as heavy a gauge of wire as possible to reduce losses on the line over distance. Even though my panel maxes our at under 6 amps, I used 10 ga. wire to connect it. Bigger (within reason..) is better! Another problem is how to route the wires into the RV. Drilling holes in the roof is always to be avoided when possible, and it just so happens that most RVs offer some convenient alternatives. If your panels are near the refrigerator roof vent, route the wires down through the roof vent opening and into the interior of the rig. It's also possible to use a plumbing vent. For my installation, I used the black water tank roof vent pipe as a conduit. ![]() Controllers. Although it is possible to directly connect the solar panel(s) to the batteries, it is much better to use a charge controller. This device protects against overcharging of the batteries and also provides a diode to prevent reverse current flow to the panel at night. These controllers can be as fancy as your pocketbook can handle, or very simple. The simple ones will usually cost in the $50-$75 range and do the same job as the fancy ones with the meters and computer monitoring. The controller simply hooks into the charge wiring between the panel and the batteries. Most RVs come standard with a little analog battery meter or a small LED display. These meters aren't very accurate and aren't much use if you really want to know what's going on in your 12 Volt system. One possibility is to purchase a good quality hand held digital volt meter and use it to monitor the voltage from your batteries. The drawback to this method is that you have to hook it up to your batteries whenever you want to take a reading. A better solution is to install a small digital panel meter and permanently connect it to your batteries. This way, the information is right there at your fingertips. There are a number of these battery monitors available. One place you can look to see some examples of what's available is at the Backwoods Solar Electric Systems website. Click HERE for a look at one of their catalog pages featuring meters. Most of the solar equipment retailers offer a variety of meters to suit your needs, but they can be a little pricey. Still, for an out-of-the-box solution complete with installation instructions, they're hard to beat. You can expect to pay $40-$50 for a simple panel voltmeter and as much as several hundred bucks for a really sophisticated system monitor. At the bare minimum, you should have an accurate voltmeter... even better is to have a voltmeter to monitor your battery's state of charge and an ammeter to see what kind of current is going to or from your batteries. Some of you may be thinking: "Why should I have to pay such close attention to my batteries? Can't I just sort of ignore them and hope for the best?" Well, sure you can! The problem is that when you're dry camping and dependent on your batteries for all of life's little conveniences, it's real easy to use more juice than you put back in... sort of like overdrawing your checking account. The addition of a volt and amp meter will allow you to see how much current you're taking out of the batteries and how much you are putting back in via solar or generator charging. When I installed an ammeter, I was amazed at how much current just a few lights draw, not to mention other 12 Volt items like the furnace and water pump. It's definitely better to know for sure what's going on. If you plan to install, or have already installed an inverter, you may be able to purchase a very nice monitoring panel as an accessory to your inverter. Most of the major brands designed for RVs have this option available. It can tell you all you need to know and some even have provisions for outside source charge monitoring, from solar panels, for instance. It's worth checking into and will save you having to install your own monitoring system. See the links above in the inverter section and check out some of the manufacturers webpages. One alternative for you tinkerers out there is to build your own! Simple, battery operated DC panel meters are available for under $10 and with a little work, you can have a very nice 12 Volt panel meter for cheap! A little more work and you can cobble up a very functional volt/amp meter. Let's see how: Project. Build a simple DC Voltmeter for your rig. This is a simple volt meter that is easy and cheap. The
meter runs off
a single 9 Volt battery and is very easy to build and install. You can
connect it to just about ant wiring in the rig that carries unswitched
12 volts and it's small enough to fit just about anywhere. The parts as
listed are available from All Electronics Corp. They have a website at
www.allelectronics.com
and you can download their catalog in PDF format and view it.
![]() This is a little more difficult, but worth the effort. The same meter as was used above can also be used to measure DC current if a device called a Shunt is used. Put simply, a shunt is a very accurate, very low Ohm resistor that is placed in the DC positive line directly off the battery. By measuring the voltage drop across the shunt, we can determine the amperage flowing thru it. ![]() .
.
![]() ![]() When I designed my monitor panel, I wanted to have
everything in one
location. The panel has controls for the generator, the volt/amp meter,
controls and indicators for the solar panel and a handy 20A cigarette
lighter
socket with a circuit breaker for heavy duty 12 volt loads. Whether you
buy one or build one, it's really worth your while to have at least an
accurate voltmeter in your rig to allow you to keep tabs on your
battery
condition while dry camping. It will extend the life of your batteries
by preventing too deep a discharge and will give you the ability to see
just how much power you are using and putting back in. Prevent those
"bounced"
energy checks!! ;-)
Most of the 12 Volt wiring in RVs is done using 12 or 14 ga. twinlead. The most common seems to be white with a black trace to denote the positive wire. When in doubt, check with a meter to determine which is positive and which is ground. A lot of RVs also use a crimp style connector to tap into these 12 volt wires to hook up lights and other low current devices. I don't personally care for these crimp connectors as they can fail over time, so any time I make a new connection, I use either wire nuts or solder and heat shrink to make secure connections. If you intend to install 12 Volt equipment in your RV, it's important to be sure that you use adequately sized wire to meet the amperage requirements of whatever it is that you're installing. Here's a table of wire sizes and amperage ratings that will provide some basic guidelines. This table leans a bit towards heavier wire than is absolutely necessary, but that's actually safer in the long run. Always provide fuse protection of any new wiring that you install. The fuse should be sized so as to protect the wiring from meltdown. Don't put a 20 amp fuse on a circuit wired with 16 ga. wire.
Last but not least, find your RVs 12 Volt Fuse Panel. It
could be anywhere.
Once you've found it, make a note of the type and sizes of fuses used
and
go get some spares. Many common fuses found in RVs can be purchased at
any automotive parts store. Spares, of the right sizes will come in
mighty
handy if you should blow a fuse down the road, and having the right
size
replacement fuse available will hopefully keep you from improvising a
temporary
replacement (bailing wire) or substituting a larger rated fuse than the
one that's blown (very similar to bailing wire!).
Most RVs use simple incandescent light fixtures. These work fairly well, but draw quite a bit of current per bulb. The most common bulbs used are 1073 or 1141 automotive bulbs and they draw about 1.5 amps a piece. Many RVs can benefit from the installation of additional lighting, to help brighten up dark areas or illuminate work areas. In some cases, the existing light fixtures can be moved around or exchanged to provide lighting that better suits your needs. Incandescent fixtures are inexpensive and can be found in any RV supply store or catalog. Although they are inexpensive, when adding new lighting, it is worthwhile to consider alternatives to those standard incandescent fixtures. Fluorescent lights are excellent for producing large amounts of light for less current. Sunray and Thinlite both make high quality 12 Volt fluorescent lights in a variety of sizes and configurations. These make great kitchen and workspace lighting. They are a little pricey, at $30 - $40 a piece, but work well and last a long time. Avoid those really inexpensive fluorescent fixtures found in some automotive catalogs... they produce rather bluish light and tend to use up tubes at an alarming rate. For more efficient use of power, consider adding halogen lamps where possible. These fixtures deliver excellent white light for reading or detail work and use about 1/2 the power of standard incandescent lamps. I'm particularly fond of the lamps that Sunnex offers. I have one near the bed for reading and one by my recliner. Sunnex has a web site and an online catalog Stop by www.sunnex.com for a look. These fixtures are a bit expensive, but well constructed and are flexible to allow them to be adjusted easily for best effect. Click HERE for a picture of a Sunnex lamp. There are many 12 Volt appliances and accessories you can buy for your RV. Some work very well and others are basically a waste of time. In my experience, anything that uses resistance heating to accomplish it's goal is a pretty sure bet to be a loser. A good example are the 12 Volt coffee pots you will see advertised in some RV catalogs. Trust me on this one.. they don't work. You will use up lots of battery power for very little result. The main reason is that these items were designed to be used in a vehicle with the motor running, so they are real energy wasters. Ditto on things like 12 volt frying pans and 12 volt toaster ovens. Just don't waste your money. On the other hand, there are a number of 12 Volt devices that will actually improve your quality of life, whether you're plugged into shore power or not. Here are a few of my personal favorites:
All right... we've got our battery bank squared away, figured out our charging sources, maybe installed an inverter and are all ready to spend a week out in the wilds, far away from the RV park campers with their convenient hookups. Great! Here are a few tips on how to make life easier for you and your own power company that's contained within your RV. The whole trick to successful dry camping is conservation. I don't mean huddling around a single flashlight to save battery power... I mean fully utilizing all the functionality of your boondocking home without running out of energy before you're ready to leave. Practice makes perfect, and as you get used to how your system works, you'll feel more confident being electrically independent. RV 12V Circuits/Accessories II | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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